Hi golfman, and welcome to the site.
My first suggestion would be to split this routine into two separate pieces. The first would be to create the PDF's and save them, the second would be to send the email from GroupWise. This will make it easier to develop, troubleshoot and maintain, and give you the bonus that you can use the pieces individually.
I have an article on my site about sending email from Groupwise that you can find here. I'll take a look at splitting out the PDF portion for you a bit later after I catch up on some other posts.
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